Precision Biscuit Sorting for High-Speed Packaging Lines
In high-speed food production environments, accuracy and consistency are critical before products enter the form fill and packaging stage. This biscuit sorting table was developed to efficiently sort and size biscuits prior to entering the form fill machine, ensuring smooth product flow and consistent spacing throughout the packaging process. Manufactured from a specially machined profile, the table allows biscuits to be accurately guided and separated without damaging the product. The unique design required complex routed profiles to achieve the precise geometry needed for reliable sorting performance, particularly in applications where production speed and product uniformity are essential.
Polystone D 500 (P500): Food Grade Polyethylene
To meet the demanding requirements of the food industry, Dotmar selected Polystone® D 500 for the application due to its food contact compliance and outstanding machinability. Polystone D 500 is an inert material that offers zero moisture absorption, good wear resistance, and a smooth, non-stick surface ideal for food handling applications. Its durability and impact resistance make it highly suitable for continuous production environments where hygiene and long service life are essential. Combined with Dotmar’s in-house CNC routing capabilities, the material could be machined with exceptional precision to create the intricate profiles required for the sorting system. This ability to supply both the engineered material and the finished machined component allowed Dotmar to deliver a complete solution tailored specifically to the customer’s production requirements.