Engineered Plastics Products
Engineered Plastics are a serious material
option for your engineered solutions. |
| Materials Performance
Pyramid (Click here to view.) |
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The
materials performance pyramid ranks the most common thermoplastics
according to their temperature performance. Amongst these materials,
different "families" can be recognised, all exhibiting value-in-use
within numerous applications. |
| Product Delivery
Program (Click here to view.) |
Full details of our product delivery program. |
Engineering Plastics Product
Families |
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on an image to move to that section.) |
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Polystone
products are from the semi-crystalline polyethylene (PE) family.
The
properties of PE are closely related to the length of the molecular
chain (molecular weight) and the crystallinity. The
longer the chain, the higher the molecular weight, the better the
desired characteristics of Polystone from HD (P300) to UHMWPE (P7000).
Advantages - Polystone
is very light and extremely tough. It does not absorb water, it has
good sliding abrasion resistance and is self lubricating. |
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Polyslide
Systems offer an extensive range of chain-track profiles, wear-strips
and tensioners for use in power transmission, conveying and elevating
in materials handling applications. Traditional steel guide profiles
lead to heavy wear on chain link plates and rollers, requiring constant
lubrication. Advantages:
Polystone Ultra profiles and guides offer unique sliding and low
wear properties to help resolve these problems. Dotmar has technical
staff to advise on standard profiles best suited to your application.
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This
is our general purpose copolymer acetal and is the only porosity-free
acetal product available today. (photometric and dye penetrant tested)
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It is the preferred Acetal for food contact and medical applications.
Ertacetal is a semi-crystalline material with high strength, a low
coefficient of friction and good wear properties especially in wet
environments (resistance to hydrolysis). Advantages:
Ertacetal's great machinability together with its dimensional stability,
mechanical strength, zero moisture absorption and good load-bearing
properties make it ideal for close-tolerance parts. |
| Polyester
PETP |
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on product name or image for further information.) |
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Ertalyte
is a proprietary product manufactured from proprietary resin grades.
It is a semi-crystalline thermoplastic polyester. Ertalyte ® is
exclusive to Dotmar EPP in Australia is FDA compliant, it is stain
resistant and its very low moisture absorption enables mechanical
and electrical properties to remain virtually unaffected by moisture.
Advantages:
Ertalyte’s properties make it especially suitable for the
manufacture of precision mechanical parts capable of sustaining
high loads in challenging wear conditions.
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| Nylons |
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on product name or image for further information.) |
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These
polyamides, commonly referred to as Nylons, are distinguished by different
types.The most common engineering nylons are PA6 and PA66. Ertalon
and Nylatron stock shapes are produced by either Extrusion or Casting.
The process is in part a determinant of the character of the end product.
Modifiers are added to enhance desirable characteristics.
Advantages:
Nylon is a tough, durable, general purpose engineering material
with special grades for specialty applications. Typical application
conditions would be medium speed and temperature in a rugged, abrasive,
impact and high load environment.
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This
unique group of products offer properties which expand the limits
of other engineering plastics. These products tend to retain mechanical
and fatigue properties at elevated temperatures. AEPP’s are
special materials – the value of ‘benefit in use’
needs to be properly assessed and understood in order to maximize
cost / benefit. Advantages:
AEPP’s exhibit very high properties for thermoplastics in
the areas of strength, stability, wear and temperature. They also
offer improved chemical resistance and increased dielectric properties.
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It is
resistant to practically every chemical known to man and has a surface
as slippery as ice on ice to which no substance will adhere. Tetron
will operate continuously at 260°C in harsh conditions for long
periods. It will not degrade when exposed to long term sunlight.
Alloys and Fillers
– As the need for more demanding uses emerge, Tetron PTFE
can be customised by the addition of fillers to create PTFE compounds
with enhanced physical properties to suit particular mechanical
applications outside the scope of virgin PTFE.
Advantages: Virgin Tetron PTFE material
• Unaffected by almost all chemicals
• Continuous use at high temperatures
• Slippery non-stick surface
• Outstanding dielectric properties
Advantages: Tetron PTFE compounds
• Improved resistance to cold flow or creep
• Reduction in Wear and Friction
• Improved dimensional stability
• Increased stiffness and surface hardness |
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Dotmar
Heatbelts is the major supplier of coated glass cloth and tapes
(plain – Chemglas, and adhesive backed Chemstik), coated Kevlar
fabrics, and locally manufactured coated fabric Belts to the Australian
market. PTFE or Silicone is coated onto high quality fabric substrates
to produce flexible composites. The resulting surface provides the
benefits of PTFE or silicone enhanced by the dimensional stability
of the woven fabric.
Advantages:
Chemfab's non-stick surface and high temperature and chemical resistance
make it an ideal flexible medium for food processing, screen printing
and heat sealing applications.
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The
non-polar structure of PP gives it a very high molecular mass. This
makes it highly resistant to chemicals and to aqueous solutions of
salts, acids and alkalis. PP homopolymers have a high level of stiffness
and toughness at room temperature. This together with their capacity
to repel water makes them a good choice for mechanical and structural
applications. Advantages:
Polystone P is a hard, stiff, easily workable material with excellent
toughness.
It is easily weldable. Ideal for tanks and fittings in the food
and chemical
industries.
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Safeguard
is a premium quality ‘see through’ polycarbonate material
typically used in the fabrication of guarding in Safety Applications.
It is tough, easy to handle, easily fabricated and formed, and easy
to machine into parts or panels. Safeguard is unique for its impact
resistance and its shock-load resistance. It is literally sledgehammer
proof.
Advantages: Safeguard is an excellent product for
safety and security applications. It is light-weight and has 250
x the impact strength of glass.
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PVC
was one of the first fully synthetic materials developed more than
60 years ago. PVC sheet and rod are made from rigid PVC which contains
no plasticisers or fillers and conforms to DIN 16927. Reliable material
properties play a key role in multi-faceted applications form machined
parts to the construction of plant and machinery. Advantages:
High Rigidity and strength compared to other plastics. Formable,
weldable, machinable.
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DCP is a range of leading conveyor components, modules and integrated conveyor solutions from concept to completion. This range includes flat top chain, the accompanying chain track, modular belts, components such as guide rails, conveyor feet, brackets etc. Networking with our business partners and customers we provide solutions utilising the latest generation of Flexon System Plast innovations across a wide range of industries and applications
Applications: The range from DCP provides the full range of parts to assemble a conveyor system (apart from the steel support structure). |
| Malco Chain |
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on product name or image for further information.) |
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These chains are generally steel and used in conveyor applications. They differ from flat top chains in that they do not have the flat, low friction top surface and are generally for heavy outdoor applications.
Many of these chains are available with attachments, which are special chain links added into the chain to allow attachments to be bolted to the chain. |
| DCP Okartek |
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on product name or image for further information.) |
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The Okartek roller system fall into two categories:
- Multidirectional rollers: These are a roller with four smaller rollers around the perimeter. The function is to allow product to move on two axes, unlike a standard cylindrical roller. They are used in handling of any flat product.
- Okartek PVC Roller System: This system uses tap-in ends and bearing inserts with 3m lengths of PVC tube. This allows rollers to be made by cutting the tube to length and fitting the ends and bearings. The product is water tight and suitable for food processing environments
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| Pipe Fittings |
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on product name or image for further information.) |
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Pipe fittings are used as a fix to damaged pipes. When there is a crack, split or leak in a pipe a pipe fitting can be used to stop a leak, until the pipe can be fixed permanently. This can eliminate danger product from leaking and causing harm.
Applications: Plumbing, mining and water applications |
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Dotmar Engineering Plastics has the machining facilities, and design and application skills to support OEM's, manufacturing and the maintenance sectors of industry for Bushes and Bearings.
Advantages:
• No need for lubricants
• Longer wear life compared to bronze
• Lower coefficients of friction compared to bronze
• Reduced wear on shaft/mating parts
• Corrosion and chemical resistance |
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Dotmar Engineering Plastics has the machining facilities, and design and application skills to support OEM's, manufacturing and the maintenance sectors of industry for Sheaves and Pulleys.
Advantages:
• Reduced wear on rope
• Wear life on sheave/pulley is 2-3 times longer than that of
cast iron
• Wear life of wire rope is 2-6 times longer than those operating
on cast iron
• Lightweight - allows for heavier loads and provide lower inertia
forces
• Corrosion and chemical resistance |
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Orkot is a range of thermoset composite bearing materials incorporating advanced polymer technologies. These are made from technical fabrics impregnated with thermosetting resins, evenly dispersed solid lubricants and further additives to ensure the optimum solution is reached to satisfy many engineering applications.
Advantages:
• Many successful applications for Orkot involve highly loaded bearings or pads operating with intermittent or oscillating movements. Orkot bearings are successfully used against many different counter face materials, including hardened steel, stainless steel, gun metal, chrome plated steel, ceramic coated steel and nitride surfaces.
• Orkot has outstanding physical, mechanical and chemical properties
• Orkot materials exhibit low coefficient of friction combined with high compressive strength. This Translates into enhanced wear resistance and excellent value over long period of time. |
| Uniboard |
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on product name or image for further information.) |
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Uniboard is a lightweight construction system that combines the advantages of plastics and timber: low weight, easy to handle and water resistant. Uniboard displays properties which make it the an ideal replacement proposition to timber panels, compressed cement sheet and other traditional construction materials materials.
Advantages:
• Uniboard's low weight, very low moisture absorption, high mechanical strength, chemical resistance and machinability allow this product to be used across a wide range of timber replacement applications. |
| Nuvex |
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on product name or image for further information.) |
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NUVEX is a family of products derived from polyethylene and created for the replacement of contemporary architectural and tradition construction products like MDF, Plywood, Marine ply and laminates. NUVEX is ideally suited to applications were sunlight, high moisture, graffiti and impact resistance are required.
Advantages:
• Will not delaminate
• Low moisture absorption
• Superior corrosion resistance
• UV stabilized
• Excellent flatness
• Easy to clean
• Strong, long lasting finish |