Machinability of Plastics

The index is a nominal ranking out of 20 = best. Different machining processes using CNC or Manual metal-working or wood-working machinery is suitable for most thermoplastics. Because of the poor thermal conductivity and low melting point of thermoplastics heat generation must be kept to a minimum.


Points to note:

  • Machining Forces - lower than for metals, lower clamp forces required, lower rigidity therefore support may be needed to prevent deflection in some cases.
  • Tools - Keep sharp, ensure only the cutting edge contacts material, ensure good swarf removal.
  • Coolants - Soluble oil types are generally suitable if required. Use only pure water or compressed air for PC, PEI, PSU.

alt Product Name   PE Polyethylene   Value (20 = Best) alt
  Ertalyte   PETP Polyester   20  
  Ertacetal C   Acetal   20  
  Ertalyte TX   PETP Polyester   20  
  Tetco V   PTFE Polytetrafluoroethylene   19  
  Tetron S   PTFE Polytetrafluoroethylene   19  
  Polystone Ultra   PE Polyethylene   18  
  Polystone 7000   PE Polyethylene   18  
  Polystone 7000SR   PE Polyethylene   18  
  Polystone 8000+   PE Polyethylene   18  
  Polystone M-Flametech AST   PE Polyethylene   18  
  Polystone M-Slide   PE Polyethylene   18  
  Ketron PEEK-1000   PEEK Polyetheretherketone   16  
  Ertalon 66SA   Nylon   16  
  Ertalon 6PLA   Nylon   16  
  Nylatron 703XL   Nylon   16  
  Ertalon 4.6   Nylon   16  
  Nylatron GS   Nylon   16  
  Nylatron GSM   Nylon   16  
  Nylatron MC901   Nylon   16  
  Ertalon LFX   Nylon   16  
  Playtec   PE Polyethylene   16  
  Polystone 300   PE Polyethylene   16  
  Polystone 500   PE Polyethylene   16  
  Ertalon 6XAU+   Nylon   16  
  Duratron PBI   PBI Polybenzimidazole   16  
  Duratron T5530 PAI   PAI Polyamide-imide   16  
  Polystone Ezyslide 78   PE Polyethylene   16  
  Symalit PVDF   PVDF Polyviylidenefluoride   16  
  Duratron T4301 & T4501 PAI   PAI Polyamide-imide   16  
  Duratron T4203 & T4503 PAI   PAI Polyamide-imide   16  
  Tetron LG   PTFE Polytetrafluoroethylene   16  
  PPSU-1000   PPSU Polyphenylenesulphone   15  
  PSU-1000   PSU Polysulphone   15  
  Ketron PEEK-HPV   PEEK Polyetheretherketone   15  
  PEI-1000   PEI Polyetherimide   15  
  Tetron G   PTFE Polytetrafluoroethylene   15  
  Techtron HPV PPS   PPS Polyphenylene Sulphide   15  
  Tetron HG   PTFE Polytetrafluoroethylene   14  
  Ketron PEEK-GF30   PEEK Polyetheretherketone   13  
  Ertalon 66GF-30   Nylon   13  
  Ketron PEEK-CA30   PEEK Polyetheretherketone   13  
  Tetron GR   PTFE Polytetrafluoroethylene   12  
  Ertalon 6SA   Nylon   12  
  Trovidur EN PVC   PVC Polyvinylchloride   12  
  Tetron G   PTFE Polytetrafluoroethylene   12  
  Polystone PP   PP Polypropylene   12  
  Tetron C   PTFE Polytetrafluoroethylene   11  
  Safeguard   PC Polycarbonate   8  
  Safeguard Hardcoat XX   PC Polycarbonate   8  
  Tetron B   PTFE Polytetrafluoroethylene   7  
alt           alt
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