Machinability of Plastics

The index is a nominal ranking out of 20 = best. Different machining processes using CNC or Manual metal-working or wood-working machinery is suitable for most thermoplastics. Because of the poor thermal conductivity and low melting point of thermoplastics heat generation must be kept to a minimum.


Points to note:

  • Machining Forces - lower than for metals, lower clamp forces required, lower rigidity therefore support may be needed to prevent deflection in some cases.
  • Tools - Keep sharp, ensure only the cutting edge contacts material, ensure good swarf removal.
  • Coolants - Soluble oil types are generally suitable if required. Use only pure water or compressed air for PC, PEI, PSU.

altProduct Name PE Polyethylene Value (20 = Best)alt
 Ertalyte  PETP Polyester 20 
 Ertacetal C Acetal 20 
 Ertalyte TX PETP Polyester 20 
 Tetco V PTFE Polytetrafluoroethylene 19 
 Tetron S PTFE Polytetrafluoroethylene 19 
 Polystone Ultra PE Polyethylene 18 
 Polystone 7000  PE Polyethylene 18 
 Polystone 7000SR  PE Polyethylene  18 
 Polystone 8000+ PE Polyethylene 18 
 Polystone M-Flametech AST PE Polyethylene 18 
 Polystone M-Slide PE Polyethylene 18 
 Ketron PEEK-1000 PEEK Polyetheretherketone 16 
 Ertalon 66SA Nylon 16 
 Ertalon 6PLA  Nylon 16 
 Nylatron 703XL  Nylon 16  
 Ertalon 4.6  Nylon 16 
 Nylatron GS  Nylon 16 
 Nylatron GSM  Nylon 16 
 Nylatron MC901 Nylon 16 
 Ertalon LFX  Nylon 16 
 Playtec PE Polyethylene 16 
 Polystone 300 PE Polyethylene 16 
 Polystone 500  PE Polyethylene 16 
 Ertalon 6XAU+  Nylon 16 
 Celazole PBI PBI Polybenzimidazole 16 
 Torlon 5530 PAI Polyamide-imide 16 
 Polystone Ezyslide 78 PE Polyethylene 16 
 PVDF 1000 PVDF Polyviylidenefluoride 16 
 Torlon 4301 & 4501  PAI Polyamide-imide 16 
 Torlon 4203 & 4503 PAI Polyamide-imide 16 
 Tetron LG PTFE Polytetrafluoroethylene 16 
 PPSU-1000  PPSU Polyphenylenesulphone 15 
 PSU-1000  PSU Polysulphone 15 
 Ketron PEEK-HPV PEEK Polyetheretherketone 15 
 PEI-1000  PEI Polyetherimide 15 
 Tetron G PTFE Polytetrafluoroethylene 15 
 Techtron HPV PPS PPS Polyphenylene Sulphide 15 
 Tetron HG PTFE Polytetrafluoroethylene 14 
 Ketron PEEK-GF30 PEEK Polyetheretherketone 13 
 Ertalon 66GF-30  Nylon 13 
 Ketron PEEK-CA30 PEEK Polyetheretherketone 13 
 Tetron GR PTFE Polytetrafluoroethylene 12 
 Ertalon 6SA  Nylon 12 
 Trovidur EN PVC PVC Polyvinylchloride 12 
 Tetron G PTFE Polytetrafluoroethylene 12 
 Polystone PP PP Polypropylene 12 
 Tetron C PTFE Polytetrafluoroethylene 11 
 Safeguard PC Polycarbonate 8 
 Safeguard Hardcoat XX  PC Polycarbonate 8 
 Tetron B PTFE Polytetrafluoroethylene 7 
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